Journals on Design3 - Black Art Mass Production with Adept

Journals of Design covers inspiring journeys of New Zealanders who've designed products, created brands & developed new innovations.

This series uncovers what joy & divide it can take to create a world-class product or brand, hearing insights first-hand from entrepreneurs & inventors from our coveted New Zealand design industry.

You might encounter a few gems that could lead you towards inventing something of your own.

Morningside may be best known for a beloved cartoon show, but hidden amidst its vibrant cafés and breweries lies one of New Zealand's most advanced manufacturing hubs.

For decades, this facility has been a cornerstone of innovation, serving as the largest supplier to Fisher & Paykel Healthcare and producing hundreds of millions of parts annually.

In this episode, we delve into the fascinating journey of taking a product from concept to mass production, exploring the intricate processes, critical skillsets, and resources required.

We also shine a spotlight on the cutting-edge world of carbon fibre production. This episode offers valuable insights for anyone in the design industry, or those curious about the intricate art of manufacturing and bringing a product to life.

Journals explored:
- History of one of New Zealand’s most advanced manufacturing & R&D facilities in the heart of Morningside.
- What is R&D - In-depth discussion on the whole process start to finish
- Prototyping vs Mass Production - how do you transition from prototype to finished products
- The cost between low volume & high-volume production 
- The Black Art of Manufacturing - what exactly is a tool room & why do molds for injection molding cost what they do
- Are Injection Mold tools still hand polished & how many parts will a mold make in its lifetime 
- Adept’s relationship with Fisher & Paykel Healthcare
- Robotics - when do these get introduced into the line 
- Why do companies select Adept over offshore
- Why consult with a specialist 
- How much more of Morningside real estate will become Adept

DINZ Interviews

When the opportunity arises, DINZ interviews leading designers from here and overseas. These interviews seek to dig beneath the surface to address the common and uncommon challenges, problems and opportunities the design community faces.